Manipulator – Intelligent Material Handling Solution for Investment Casting

The Embicon Manipulator is a smart, semi-automated material handling system specifically designed for investment casting processes, especially for the ceramic coating and shell-building stages. Built with a strong mechanical arm and precision controls, the manipulator ensures safe, ergonomic, and efficient movement of shell molds during dipping, rainfall, and drying operations.

Key Features

  • 360° Rotational Movement : Allowing precise and easy positioning of ceramic shells during the dipping and coating process.
  • Customizable Gripper Design : Designed to securely hold shell hangers of various shapes and sizes.
  • Adjustable Arm Reach & Lift : Flexible arm extension and vertical motion to handle different tank depths and shell sizes.
  • Single-Operator Friendly : Reduces labor dependency and physical strain. One operator can handle large volumes safely.
  • Payload Capacity: Up to 50 kg : Engineered for strength and durability to handle a range of shell weights.
  • Electric / Pneumatic / Hydraulic Options : Available in multiple actuation types based on client need and floor conditions.

Application Areas

Investment Casting Shell Coating Process

Automated Transfer to Drying Conveyor or Booth

Material Loading/Unloading in Dipping Tanks

Rainfall Sand Coating Operation Assistance

Benefits

Improved Productivity

Speeds up shell coating process

Ergonomic & Efficient

Designed for factory-floor working conditions

Operator Safety

Reduces risk of burns, fatigue, or injury

Customizable for Any Layout

Wall-mount, floor-mount, or overhead options

Better Process Control

Consistent dipping angles and time

Optional Upgrades

PLC-based Control Panel

Sensor-Based Position Feedback

Rainfall System Add-on for Full Automation

HMI Touchscreen for Sequence Automation

Integration with Robotics or SCADA Systems

Industries We Serve

Investment Casting Foundries

Aerospace Component Casting

Precision Auto Part Manufacturers

Medical Implant & Tool Casting Units

Optional Upgrades

Let’s Automate Your Coating Process

Reach out to Embicon Tech Hub to get a customized manipulator solution for your casting line.